Benchmarking advanced technology of its European counterparts, Waexim has a mature multi-component injection mold solution and a complete set of multi-component product supporting capabilities. There are many benefits that can be achieved by choosing a multi-shot process versus a single-material part followed by assembly, heat staking, ultrasonic welding or other secondary process used to mechanically combine two or more substrates.

Cost and Time Savings

      A finished product is designed with various components each with desired features and functions. By integrating these components and performing in a single manufacturing process, a significant savings can be attained – a savings in production costs for added assembly or other secondary operation equipment, labor costs for manual operations and material handling, and a time savings.

Efficiency and Quality 

      The combination of fewer production steps and a cleaner, smoother transition of materials offers a more efficient manufacturing process. By reducing the number of operations and suppliers, supply chains are streamlined reducing the risk and opportunity for errors and thereby improving quality.

Optimization

      The LSR Multi-Shot technology allows for part weight and space optimization, complex designs, the integration of multiple materials, and multiple functions into one component.

LSR 2-Shot injection molding is well suited for parts with tight tolerances and complicated geometries, as well as parts with wall thickness consistency requirements. In some instances, complex part designs incorporating multiple dual materials can only be achieved using two-shot process.

      Waexim currently have:

1.Complete equipment: 

ENGEL rotary 2k injection Machine, BOY 2k Injection machine, BOY secondary Injection Panel, vertical shuttle     Mold machine, vertical rotary injection Machine etc

2.Profound Experiences In Tooling: 

rotary table mold, rotary core core mold, 90 °&180 ° side injection panel mold.

Mature Process: 2K, over-molding, plastic & LSR overmolding Machine linked production, fully automatic removal parts, 2k ejector.

Equipment plan: Engel injection molding machine +Babyplast LSR side shooting table

Minimum weight： 0.01g/pcs, D8LSR screw

Fully automatic robot embedding/picking parts+AOI detection

Equipment solution: Maplan injection machine

Automation: Fully automatic Plasma + automatic gluing +100% air tightness + 100% AOI detection

Part Name: Respirator Mask

Application：Medical

Cavity：2+2 2k+rotary core

Cycle Time：＜50(30) S 

Automatic Handling part